Saturday 28 November 2015

ACTIVATED ALUMINA BALLS

Activated alumina is manufactured from aluminium hydroxide by dehydroxylating it in a way that produces a highly porous material; this material can have a surface area significantly over 200 square metres/g. The compound is used as a desiccant (to keep things dry by absorbing water from the air) and as a filter of fluoride, arsenic and selenium in drinking water.
It is made of aluminium oxide (alumina), the same chemical substance as sapphire and rubies (but without the impurities that give those gems their color). It has a very high surface-area-to-weight ratio. That means it has a lot of very small pores, almost like tunnels, that run throughout it.

SILICA GEL BREATHER

The bigger sizes Mesh 1-2 Mesh 3-4Mesh and 5-8 Mesh are used as silica gel Breathers in transformers and it is important component of any transformer so as to remove dust particles and keep moisture out of the Breather.

Types of breather Body

Made of Polycarbonate body which enables us to know the color changing process of Blue Silica gel inside, after absorption so as to change with new silica gel inside, type with Aluminum & ABS die cast top & bottom caps with Transparent Acrylic or Polycarbonate tube body Silica Gel container of different diameter & height depends upon the Silica Gel filling capacity. Available in different end connections of Thread & flange type as per client’s specification and requirement.
It has a aluminum body with a window to show the Oil level inside, it is fitted with Aluminum Die-Cast top & bottom caps with aluminum body Silica gel container of different diameter & height depending upon the Silica Gel filling capacity. Available in different end connections Thread & flange type as per client’s specification and requirements.

Applications

  • Oil cooled transformers.
  • Lubricants Protection.
  • Diesel tank.
  • Diesel fuel storage tanks.
  • Petrol tank.
  • Agriculture equipment.
  • Stationary and mobile hydraulic systems.
  • Hydraulic Power Packs.
  • Turbines.
  • Gearboxes.
  • Feed pumps.
  • Switch gears.
  • Bearing Protection.

Silica gel Breather work Process

Silica gel Breather is in Dark Blue color which is in Crystal or Beads form used in the transparent type Polycarbonate/Acrylic Breathers so as to indicate absorption of moisture through change in the Color from Blue to Pink in (Crystals) and from Blue to White in (Beads) . This grade of Silica Gel is called as “indicating grade” of Silica Gel.
Usually indicating grade of Silica Gel, which is filled in the breather, is Dark blue crystals, which has cobalt content in it which absorbs moisture intimating the saturation degree by changing color from Dark Blue to Pink.
Below are the Indication stages of silica gel as per absorption
First Stage: - Dark Blue color Initially.
Second Stage: -  Light Pink after absorption up to 20% of its weight
Last Stage: - completely saturated with moisture. (Absorbed water for about 35 - 40% of its weight).
In the above process Silica gel Crystals 6-8MM and 4-6MM size are used, sometimes instead of Silica gel Dark Blue crystals silica gel Blue Beads are also used size of 1-2mm of 2-4mm sized beads. However cobalt is used for the Indication of silica gel Blue, we also offer Silica gel Orange which has no cobalt content inside and can be used as indication from Orange to Light Green on absorption.
Periodic dehumidification of Silica Gel crystals & removal of dust particles from breathed air is necessary. The silica gel can be regenerated through heating it up at 150ํC for about 2 Hours or until the color becomes Blue again.

Silica gel pouches

Oxygen Absorbers

Silica Gel Indicating includes Silica gel Orange Beads (Color changes to Light Green)

The Indicating form of Silica gel are in different colors which provide a visual indication after change in color to know that moisture has been absorbed and Silica gel needs to be changed on that note.
Silica Gel Indicating includes Silica gel Orange Beads (Color changes to Light Green), Silica gel Blue Crystals and Beads (Color changes to Light Pink and white respectively) with their wide range of applications where visual inspection becomes vital important so as to remind using active form of Silica gel again.
Silica gel Orange is used in breathers which are the most Eco-Friendly Indicating Silica gel as it does not contain Cobalt in it, they can also be used in Pouch form for indication from Orange to Light Green color.
Same applications apply for Silica gel Blue in Breather and Pouches which includes Cobalt content in its composition which is been restricted by few companies and Countries in world.
Changing color implies the time taken to absorb moisture and due to which it becomes easy to exchange the treatment with a new lot of Silica gel with the existing one.

Wednesday 25 November 2015

Silica Canisters

Silica Canisters are small HDPE two side caps in cylindrical shape with Silica gel and other desiccants been packed inside,
Having pores on both the side of the caps which enables the desiccant to suck the moisture present inside the bottles to keep the tablets dry and avoiding them to stick each other due to moisture. Also used for automatic insertion of desiccants in specialized Packaging operations for the pharmaceutical industry.

The canister are available in different sizes which accommodates most size bottles, which are available in only Silica gel or also in 2in1 canisters means Silica gel + Activated carbon.

Gram size: 1gram, 2gram and 3 Gram.

Type:Silica gel, Silica gel + Activated Carbon

Absorption Mode:Two side pores, One side closed second side Absorbing Paper

what is silica gel ?

Asia Packaging Silica gel is a granular or round beads form of silica gel in Indicating or Non-Indicating form that is made synthetically from sodium silicate. It is non-hazardous and can absorb up to 40% of its weight in water vapor at 100% humidity. Being solid substance that is extremely porous, capable of absorbing high levels of moisture, it has higher moisture adsorption capacity of any commercial desiccant making it one of the most effective ingredients for products designed to prevent corrosion during transportation and storage.

Numbers of products are manufactured according to client’s requirement using silica gel as a desiccant, against the continuously innovative ideas and immense amount of advancement in Packaging sector of the pharmaceutical units.

Uses:

Silica gel canisters,
Desiccated Bottle caps,
Silica gel vials,
Silica gel Pouches,
Silica gel Chromatography
Silica gel Breathers 
From pharmaceutical companies, contract manufacturers, Research centers to API units,
Asia Packaging is one of the leading providers of desiccants.

Our experts will be happy to help you and determine the silica gel products which might best suit your needs and suffice your requirements.

Silica gel White is referred to as being Non-indicating Silica gel which comes in different Mesh sizes, the granular sizes are different which vary in sizes as mentioned below, they are used according to the packing patterns into Pouch forms to keep products Dry.

They are DMF free and Cobalt free into best permit able Non-woven cloth so as to absorb 30-40% of Moisture.

The use of Indicating silica gel can also be a great help, it is a simple yet effective way to ensure that moisture levels remain at a minimum. Not only does indicating silica gel absorb surrounding moisture, it also changes colors as it does so. The more moisture the silica gel absorbs, the less effective it eventually becomes. Once it reaches its saturation point, indicating silica gel will turn to a specific color, signaling it should be replaced.

Available sizes 0.5,1,2,3,5,10,25, 50,100,250, 500grams,1Kg and 2Kg.

SILICA GEL BREATHER


Types of breather Body
Clear View Breather

Made of Poly carbonate body which enables us to know the color changing process of Blue Silica gel inside, after absorption so as to change with new silica gel inside, type with Aluminum & ABS die cast top & bottom caps with Transparent Acrylic or Poly carbonate tube body Silica Gel container of different diameter & height depends upon the Silica Gel filling capacity. Available in different end connections of Thread & flange type as per client’s specification and requirement.

Aluminum Body Breather

It has a aluminum body with a window to show the Oil level inside, it is fitted with Aluminum Die-Cast top & bottom caps with aluminum body Silica gel container of different diameter & height depending upon the Silica Gel filling capacity. Available in different end connections Thread & flange type as per client’s specification and requirements.

Applications
Oil cooled transformers.
Lubricants Protection.
Diesel tank.
Diesel fuel storage tanks.
Petrol tank.
Agriculture equipment.
Stationary and mobile hydraulic systems.
Hydraulic Power Packs.
Turbines.
Gearboxes.
Feed pumps.
Switch gears.
Bearing Protection.
Silica gel Breather work Process
Silica gel Breather is in Dark Blue color which is in Crystal or Beads form used in the transparent type Polycarbonate/Acrylic Breathers so as to indicate absorption of moisture through change in the Color from Blue to Pink in (Crystals) and from Blue to White in (Beads) . This grade of Silica Gel is called as “indicating grade” of Silica Gel.

Usually indicating grade of Silica Gel, which is filled in the breather, is Dark blue crystals, which has cobalt content in it which absorbs moisture intimating the saturation degree by changing color from Dark Blue to Pink.

Below are the Indication stages of silica gel as per absorption

First Stage: - Dark Blue color Initially.
Second Stage: -  Light Pink after absorption up to 20% of its weight
Last Stage: - completely saturated with moisture. (Absorbed water for about 35 - 40% of its weight).

In the above process Silica gel Crystals 6-8MM and 4-6MM size are used, sometimes instead of Silica gel Dark Blue crystals silica gel Blue Beads are also used size of 1-2mm of 2-4mm sized beads. However cobalt is used for the Indication of silica gel Blue, we also offer Silica gel Orange which has no cobalt content inside and can be used as indication from Orange to Light Green on absorption.

Periodic dehumidification of Silica Gel crystals & removal of dust particles from breathed air is necessary. The silica gel can be regenerated through heating it up at 150ํC for about 2 Hours or until the color becomes Blue again.

Applications of silica gel pouches with various departments

Keep Underwater Cameras Dry – Waterproof cameras are super fun but sometimes the condensation can end up damaging the camera or leave a fog streak across your lens. Stop this from happening by storing a packet or two of silica-gel packets in the camera case or with the camera. It will dry all of the excess water out.

Dry Out A Wet Cell Phone – This one is much needed knowledge. How many times have we accidentally dropped our phone in some water like a pool, toilet or the kids or yourself spilled a drink on your phone? It always seems to be in the wrong place at the wrong time. Here is how you can fix it fast. Remove the battery and any memory cards from the phone, then toss it in a bowl filled with silica gel packets (dry rice will work, too, in an emergency). Leave it there at least overnight before powering it on again.

Stop Camera Condensation – As a blogger, I take my camera everywhere. It is a must for most of us ladies nowadays. Here is a great photography trick to stop lens or camera condensations. If you’re taking your camera out into the cold, it can face serious condensation when you bring it back into a warm room. Remove the battery, memory card, and lens if applicable, and place the camera in a bowl of silica gel to suck up the moisture.

Extend the Life Of Razor Blades – Oxidation and moisture is the reason that razor blades fall to pre-mature dulling. A good tip is to keep a Tupperware half full of silica gel near by and after shaving, blot dry your razor and store the razor in the closed Tupperware that has 4 -5 silica gel packets.

Dry Makeup or Travel Bag – If you toss a few packets of silica gels into a Ziplock bag, it has enough water and moisture fighting ability to withstand any spills.

Keep Fabric Dry – If you like to sew, or use fabric for craft projects, keep a few of the silica packets with the fabric in a plastic or Ziplock bag to keep the moisture out.

Wet Vacations Clothes – Sometimes when we go on vacation, there is swimming involved. Most of the time we are enjoying the water up until the vacation is over. The worst is putting wet clothes in your suitcase. Put your clothes or wet towel into a bag with a bunch of silica gels and it will help to remove some of the moisture. The more gel packets the better.

Protect Your Photos – Put silica gel packet in the boxes where you store your photos to keep them safe and dry.

Protect Silver – Moisture can lead to tarnish and corrosion on silver and jewelry. Slip a silica gel packet in your silver chest or jewelry box to keep those items tarnish free and looking great!

Keep Luggage Dry – These tiny packets can do a great job of keeping luggage dry. You can simply toss a few silica gel packets into your luggage to keep it moisture and odor-free. This could really help to extend the life of your luggage.

Gardening – If you save your own seeds for planting next year, storing them so they don’t mold is important. Add a silica gel packet to your container, making sure it’s airtight. Store the different seeds in small envelopes and then put them all in an airtight container together with the silica gel packet. You only need one per shoe box-sized container.

Pills and Vitamins – You will often find Silica Gel packets enclosed with packets of dried foods, pills, and vitamins. This is because moisture can lead to mold, decomposition, and spoilage of these items. Storing these items with a packet of Silica Gel can help preserve their freshness. Vitamins and pills are often stored in bathrooms, a very humid environment. Moisture can get into the container each time it is opened, which can lead to any coatings being prematurely dissolved.

Protect Documents – Protect personal papers and important documents by putting some gel in a baggie wherever these are stored.

Flowers – If you love to dry flowers, these can be used in a cinch to help the process go faster. Store in a paper bag with the a couple packets.

Windows – If you notice that the windows in your house seem to have formed some condensation in between panes, store some packets on the sill to absorb that moisture. (Careful of your children with this one.)

Bulk Pet Food – Have you noticed that if you buy a big bag of pet food, it can get soggy? Store your kibble in a bin and tape some silica packs to the bottom of the lid.

Foggy Windshield – Stash some packets away in your car, especially on your dashboard. This will help maintain a clear windshield and leave it less foggy during times of high humidity.

Uses of Silica Gel Pouches : Best reasons to know about silica gel pouches!!!!

1.  To save your cell phone from water damage.  I recently dropped my iPhone in a pot of boiling potatoes while trying to multitask.  (OK, I was on Pinterest while making dinner, I’ll admit it.)  I dropped my phone in the boiling water, quickly pulled it out with a spoon, dried it off, removed the SIM card, and put it in a Ziploc bag filled with silica gel packets that we had stockpiled.  I left it alone for a few days, and was shocked to find that it worked perfectly!  Supposedly this works better than the rice trick for saving your cell phone.  Just try to restrain yourself and not turn it on until a few days later because it could cause an electrical short and ruin your phone.

2. To help keep photos safe and free from moisture.  I love to scrapbook.  I recently pulled out one of my scrapbooks from a few years back , when I noticed that some of my scrapbook pages were wet!  I have spent countless hours on my scrapbook pages.  You can imagine how upset I was to find that one of my kids had spilled water, and it had dripped down into the sheet protectors and onto my pages.  My hubby air dried all of the pages, and was able to salvage most of the pages and embellishments from the affected scrapbook pages.

Now each of those pages have a silica gel packet in between the two pieces of card stock in each sheet protector, just to absorb any excess moisture that might still be hiding in the paper. We will eventually remove them, because I am unsure of the archival quality of silica, but for now I am okay with them being there short term.

3.  To keep collectables in pristine condition.  My husband has quite the baseball card collection, and uses silica gel packets to keep his collection safe and in great condition.
4.  To keep important documents safe.  Whether you have important documents (birth certificates, social security cards, etc.) stored in files in a desk, cabinet, box, or envelopes, you can add a few packets of silica gel to keep them protected.
5.   To use in each container in your basement, garage, or storage unit to absorb excess moisture.  We use them everywhere in our basement!
6.   To help preserve your ornaments and Christmas decorations.  These get pulled out of boxes only once a year, so using silica gel packets in your Christmas boxes is a smart idea.


Silica gel pouches trends

We find them everywhere, popping out of all sorts of packaging, lurking like an ugly bug in vitamin bottles and new shoes. Working freight at my store, I touch dozens of silica packets each day and have often wondered what I can do to recycle them. Couldn't we collect them and send them off to a manufacturer for reuse?

Silica gel is a desiccant, a substance that absorbs moisture. Despite its misleading name, the silicate is actually a very porous mineral with a natural attraction to water molecules. Manufacturers utilize the gel to keep goods from spoiling, molding or degrading due to humidity. The gel itself is nontoxic, but can have a moisture indicator added (cobalt chloride) which is a known toxin that turns pink when hydrated and is otherwise blue in its dry form. Most silica found in our food and household purchases looks like tapioca beads and is benign unless combined with certain chemicals.

Although silica gel has massive potential for reuse, I haven't had any luck finding a recycler. But I did discover several great suggestions for using these packs around the house and keeping them from the landfill just a wee bit longer.

Put packs in your ammo cans and gun cases/safes to keep dry.
Protect personal papers and important documents by putting some gel in a baggie wherever these are stored.
Keep with photos to spare them from humidity. Tuck a small envelope in the back of frames to protect even the ones hanging on your walls.
Store in camera bags and with film. After snapping photos in cold or wet conditions, silica gel will absorb moisture to keep your lens from fogging or streaking.
Leave a couple packs in your tool box to prevent rusting.
Use the material to dry flowers.
Place with seeds in storage to thwart molding.
Stash some in window sills to banish condensation.
Dry out electronic items such as cellphones and iPods. Remember after the device has gotten wet, do not turn it back on! Pull out the battery and memory card and put the device in a container filled with several packs. Leave it in there at least overnight.
Slow silver tarnishing by using the gel in jewelry boxes and with your silverware.
For items in storage, such as cars or anything prone to mildew. Popular Mechanics offers a good suggestion for use in engines of sitting vehicles.
Tired of buying big bags of pet food only to have it get soggy? Store your kibble in a bin and tape some silica packs to the bottom of the lid.
Cut open the packs and saturate the beads with essential oils to create potpourri.
Use in luggage while traveling.
Tuck some in your pockets. Hide them in your closet in leather goods such as coats and shoes, and even handbags, to help them survive life in storage.
Gather your razor blades and keep in a container with several silica packs to stave off oxidation.
Video tape collections will last much longer with these to help keep them dry.
Cat litter is now made with silica. With its fantastic absorption qualities, this litter requires fewer changes and sends less mess to the landfill.
And my personal favorite:

Squirrel some away in your car, especially on your dashboard. This will help maintain a clear windshield and leave it less foggy during times of high humidity.
While these packets are annoying and seem like a waste of resources, they can extend the life of many items. Another reason someone needs to be collecting them to recycle: they can be reactivated repeatedly. To recharge, you just need to bake the saturated beads on a cookie sheet, as detailed on